Gas-Control Solutions for Food Packaging Lines
One Partner for Your Whole Gas System
From a quick line audit to a full gassing solution, we handle the engineering so you can focus on production.
MAP Line Audits
We analyze your current line's oxygen performance, gas use, and points of loss — then show you exactly where improvement will pay.
Gassing Rail Systems
Patented laminar and accelerated rails deliver low, consistent residual oxygen with tight standard deviation.
Custom Gas Flushing
Tray, rotary, capsule, and form-fill-seal — we tailor flushing to your product and equipment.
Retrofit & Integration
Add our gassing systems to existing equipment or design them into a new line, with minimal downtime.
Residual Oxygen Control
Lower and stabilize oxygen to protect freshness and extend shelf life across sensitive products.
Engineering Support
From line analysis through commissioning and everyday support, our engineers stay on your team.
Designs That Work Across Line Types
Whether it's a tray sealer, a vertical or horizontal form-fill-seal machine, or a filler–seamer conveyor line — Excel has a MAP solution that fits.
Five Points of Control on a Standard Line
On a filler and seamer line, we divide oxygen control into five stages — each one removing oxygen so the final package leaves clean.
Every packaging line is different. Send us your line details for a free consultation. Contact Us Now
From Line Audit to Commissioned System
Every engagement starts with data, not guesswork. We measure your current residual oxygen and gas use, model the gassing approach that fits your equipment, then design, build, and commission the system alongside your team.
- Line Audit. We capture baseline residual oxygen, gas use, and throughput on your existing equipment.
- Engineering Design. Our team models the gassing rail and interface layout for your specific line and product.
- Build & Install. Systems are built to spec and installed with minimal disruption to production.
- Commissioning & Support. We validate results on your line and stay engaged for ongoing engineering support.
Engineering-Led Service, Start to Finish
Request a Service Quote for Your Line
Tell us about your line and products. An engineer will follow up with initial recommendations and next steps — typically within one business day.
Prefer Email?
info@excelpkgconsulting.comWhat Happens Next
- We review your line and product details.
- An engineer follows up within one business day.
- We recommend a gassing approach and estimate the ROI.